מכונת הרכבה אוטומטית | אוטומציה של הרכבות

An automatic assembly machine performs a sequence of operations to combine multiple components into a finished sub-assembly or product. We engineer custom solutions based on the optimal platform for your needs—whether it's a flexible robotic cell, a high-speed rotary indexing table, or a linear pallet-transfer system—integrating feeding, joining, and in-process quality control.

Manual assembly can be a bottleneck, inconsistent, and an ergonomic risk. Our automated systems are the solution for high-volume, high-precision production. The process begins with a thorough analysis of your product and assembly sequence. We then design a system that not only performs the tasks—like pick & place, screw driving, dispensing, and welding—but also verifies that each step was done correctly. By integrating force-torque sensors, vision systems, and other checks, our machines provide 100% quality assurance, reduce scrap, and create a repeatable, reliable, and efficient assembly process.

Assembly Platforms: Robotic Cells (6-axis, SCARA), Rotary Indexing Tables, Linear Pallet Transfer Systems
Joining Technologies: Automated Screwdriving, Ultrasonic/Laser Welding, Riveting, Press-fitting, Adhesive/Sealant Dispensing
Component Feeding: Vibratory Bowl Feeders, Tray Handlers, Step Feeders, Tape & Reel
In-Process QA: Machine Vision (presence, position, orientation), Force & Torque Monitoring, Leak Testing, Electrical Testing

The Components: Provide drawings or samples of all parts to be assembled.
The Process: What is the step-by-step assembly sequence?
The Speed: What is the target cycle time (seconds per finished product)?
The Quality: What are the critical inspection points and tolerances?

Dimensions Custom made design and built by your requirements

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SEO Meta Title Automatic Assembly Machines | Robotic & Custom Automation Systems

SEO Description We design and build turnkey automatic assembly machines that improve speed, precision, and quality. From robotic cells to linear transfer systems, we solve your complex assembly challenges.

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FAQ -

Q1: How do I know if my product is suitable for automated assembly?
A1: A good candidate for automation typically has high production volume, a stable design, and tasks that are repetitive and rule-based. We can perform a detailed feasibility study to analyze your process and provide a clear ROI calculation.
Q2: What is the difference between "hard" automation (e.g., an indexing table) and "flexible" automation (a robot)?
A2: "Hard" or fixed automation is extremely fast and efficient for one specific task but is difficult to change. It's ideal for products with a very long life cycle. "Flexible" automation using robots is slightly slower but can be easily reprogrammed to handle different products or new assembly sequences, making it ideal for industries with frequent product changes.
Q3: How does the machine handle delicate or complex-shaped components?
A3: Through custom-designed end-of-arm tooling (grippers) for robots, and specialized escapements and nests in mechanical systems. We use soft materials, vacuum cups, or multi-fingered grippers, often combined with vision guidance, to gently and precisely handle any component.
Q4: How does the system ensure that a mistake in one step doesn't create a whole batch of bad products?
A4: Through "in-process verification." After each critical step, a sensor or vision system confirms it was completed successfully before allowing the part to move to the next station. If a failure is detected (e.g., a screw was not tightened correctly), the specific part is immediately flagged or rejected, preventing the error from continuing down the line.
Q5: Is it possible to automate just one part of my manual assembly line?
A5: Yes, absolutely. This is a very common and effective approach. We can design a semi-automated "cell" or workstation to automate the biggest bottleneck or the most difficult ergonomic task in your line. This cell can be designed to be integrated later into a fully automated line as your production grows.

Automated Assembly Systems & Solutions

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