A bottle/jar cleaning system is the first critical step in ensuring product quality and safety on a packaging line. It is designed to remove dust, carton lint, and other fine particulates from new containers before they are filled. We build robust systems using either high-velocity ionized air or wet rinsing technology to guarantee a pristine container for your product.

Filling a premium product into a container with even microscopic dust particles compromises its quality and shelf-life. Our cleaning systems eliminate this risk. For most applications with new containers, Ionized Air Rinsing is the optimal solution. It neutralizes static cling and uses filtered, high-velocity air to dislodge and evacuate any particulates. For applications requiring sanitization, such as reused bottles or in the dairy industry, our Wet Rinsing systems provide a powerful wash with water or a sanitizing agent, followed by a draining stage. Both systems are available in in-line or high-speed rotary configurations and are built for maximum cleaning effectiveness with minimum utility consumption.

 

    • Cleaning Technology: Ionized Air Rinsing, Filtered Air Rinsing, Water/Sanitizer Wet Rinsing
    • System Format: In-Line Gripper System, Rotary Turret System
    • Container Handling: Suitable for Glass, PET, HDPE bottles and jars
    • Air Filtration: Pre-filters and HEPA (H14) final filters for air systems
    • Water Filtration: Sub-micron filtration for water systems
    • The Container: Provide samples/drawings of all bottles and jars (material, shape, dimensions).
    • The Contaminant: What are you trying to remove (dust, particles, residue)?
    • The Standard: Is this a general industrial application or a high-hygiene/pharmaceutical one?
    • The Speed: What is the required line speed (containers per minute)?
Material option A Frame & Structure: Stainless Steel 304/316L
Material option B Contact Parts: Stainless Steel 316L, Delrin, Food Grade Polymers
Finish Brushed\Polished
Dimensions Custom made design and built by your requirements
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More Information

  • FAQ -
    • Q1: Should I use air rinsing or water rinsing for my new containers?
    • A1: For over 90% of applications involving new glass or plastic containers, air rinsing is the preferred method. It's highly effective at removing dust and carton lint, consumes fewer resources, and delivers a dry container to the filler. Water rinsing is typically only necessary for reused containers or for specific sanitary applications like dairy.
    • Q2: What is "ionized air" and why is it particularly important for plastic bottles?
    • A2: Plastic containers often build up a static electrical charge during production and transport. This static charge makes dust particles cling tightly to the inside walls, making them difficult to remove with regular air. An ionized air system neutralizes this static charge, allowing the high-velocity air to easily and effectively blow all contaminants out.
    • Q3: If I use a wet rinser, how do you ensure no water droplets remain in the bottle?
    • A3: The machine is designed to invert the container a full 180 degrees over the spray nozzle. After the spray cycle is complete, the bottle remains inverted for a dedicated "drip time." For applications requiring a completely dry bottle, this can be followed by a final blast of filtered air to ensure all residual droplets are removed before the container is turned upright.
    • Q4: We run many different bottle shapes, from round to square. How does the machine handle them?
    • A4: In-line gripper systems are very flexible and can often handle multiple shapes by simply adjusting guide rails. For high-speed rotary systems, we use quick-change "changeparts" (like star wheels and guides) that are custom-made for each container profile. A typical changeover is designed to be fast and tool-less.
    • Q5: How much compressed air or water do these systems consume?
    • A5: We design for efficiency. The spray nozzles (for both air and water) are controlled by sensors and are only activated when a container is in the correct position. This "no container, no spray" logic drastically reduces utility consumption compared to continuous flow systems. We can provide detailed consumption figures for any given speed and container.