מערכת ערבול אוטומטית | מערכת Batching

An automatic mixing system eliminates the variability and risks of manual batching. It is a fully integrated solution that combines precision dosing systems (for powders and liquids), material transfer (pneumatic or mechanical), a suitable mixer, and a central recipe-driven control system to produce a perfectly consistent blend, batch after batch

Your recipe is your most valuable intellectual property. An automatic mixing system is the vault that protects it. By automating the entire process, we remove the potential for human error in weighing, ingredient selection, and mixing time. We engineer the complete system: multiple dosing stations (often gravimetric) meter each ingredient with high precision; a clean and contained transfer system (like pneumatic conveying) moves them to the mixer; the selected mixer (e.g., ribbon blender, high-shear) performs the blending; and a PLC-based control system manages the entire sequence, logs all data for traceability, and ensures identical results every time.

Ingredient Handling: Dosing systems for powders, granules, major/minor liquids, micro-ingredients.
Transfer Technology: Dense/Lean Phase Pneumatic Conveying, Screw Conveyors, Pumps.
Mixing Technology: Ribbon/Paddle Blenders, High-Shear Mixers, Tank Agitators, Conical Mixers.
Control System: PLC/HMI based Recipe Management, Batch Reporting, Full Traceability (21 CFR Part 11 compliant options).
Integration: Silo/Hopper level monitoring, integration with ERP/MES systems.

The Recipe: Provide a list of all ingredients (powders/liquids), and their required quantity and accuracy per batch.
The Materials: Describe the properties of each ingredient (e.g., sticky, abrasive, hazardous).
The Process: What is the required mixing time and desired batch cycle time?
The Throughput: How many batches per day, or tons per year, are required?

Material option A SS304

Material option B SS316

Finish Brushed\Polished

Dimensions Custom made design and built by your requirements

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SEO Meta Title Automatic Mixing Systems | Automated Batching & Blending Solutions

SEO Description We provide turnkey automatic mixing systems that precisely dose, convey, and mix multiple ingredients according to your recipes. Ensure batch-to-batch consistency and full traceability

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FAQ -

Q1: What is the main advantage of an automatic mixing system over manual preparation?
A1: Consistency and traceability. The system completely eliminates human error in weighing and ingredient selection, ensuring every batch is 100% identical to the recipe. It also creates a detailed electronic record of exactly what went into every batch and when, which is critical for quality control and regulatory compliance.
Q2: How do you transfer powders from the dosing station to the mixer without creating dust?
A2: We use fully enclosed transfer systems. The most common method is pneumatic conveying (either vacuum or pressure), which moves the powder through a sealed pipe. This prevents any dust from escaping into the plant environment, which is crucial for operator safety and preventing cross-contamination.
Q3: We have over 100 different recipes. How does the system manage this?
A3: The control system is entirely recipe-driven. All 100+ recipes are programmed into the HMI (touch screen). To produce a batch, the operator simply selects the desired recipe name from a list and enters the required batch size. The system then automatically executes the correct sequence and quantities.
Q4: How do you choose the right type of mixer for my product (e.g., Ribbon vs. High-Shear)?
A4: The choice depends entirely on the ingredients and the goal of the mixing process. For gentle, homogenous blending of dry powders, a Ribbon Blender is perfect. To create an emulsion, disperse a liquid into a powder, or break down lumps, a High-Shear Mixer is required. We analyze your process to select the optimal mixing technology.
Q5: What happens if a raw material hopper runs empty in the middle of a batch?

A5: The system is designed with fault tolerance. The gravimetric feeder for that ingredient will detect that it cannot deliver the required weight. It will pause the batch sequence, close all valves, and sound a specific alarm for the operator (e.g., "Refill Ingredient C Hopper"). The process will not continue until the issue is resolved, ensuring no incomplete or incorrect batches are ever produced

Automated Mixing & Batching Systems

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