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Frequently Asked Questions (FAQ)
Q1: What types of defects can the inspection system detect?
A: The systems can detect a wide range of defects – from low fill levels, improperly closed caps, missing or blurred printing, torn or misaligned labels, to microscopic surface defects on components in advanced industries.
Q2: Can the system handle products with different colors or transparent materials?
A: Yes. We use a combination of specialized lighting (LED, infrared, UV) and advanced image-processing algorithms, enabling reliable detection even for products with varying colors or transparent materials.
Q3: How is the system integrated into the production line?
A: The system is installed directly on the conveyor or after the filling/packaging station, with the option to connect to PLCs, SCADA systems, or quality management software.
Q4: What happens when a defect is detected?
A: Various reject mechanisms can be integrated – air blast, pneumatic pusher, sweeper arm, or belt stop. The choice depends on product type and line speed.
Q5: Does the system record statistical data?
A: Absolutely. All systems provide real-time data and detailed reports on rejection rates, process deviations, production trends, and quality percentages, supporting SPC (Statistical Process Control).