Manual packing of ammunition is slow, costly, and poses significant safety and quality control risks. Our automated solutions are engineered to meet the stringent demands of the defense industry. We prioritize gentle handling to ensure the integrity of primers and projectiles, and absolute accuracy to guarantee the correct count in every box. Integrated vision systems can inspect for case defects, inverted primers, and other anomalies, ensuring that only perfect rounds are packed. Built with robust safety features, including optional explosion-proof components, our machines provide a reliable and secure solution for large-scale ammunition production.

  • Caliber Range: Custom-tooled for specific calibers (e.g., 9mm, 5.56mm, 7.62mm, .50 BMG)
  • Packing Configurations: Cartons (e.g., 20, 50 rounds), Trays, Links, Custom formats
  • Feeding System: Vibratory bowl feeder, linear feeders
  • Handling: Mechanical placement, robotic pick-and-place with custom grippers
  • Integrated QC: Vision systems for dimensional checks, primer/case inspection, orientation verification
    • Ammunition: Provide full specifications (caliber, detailed drawings) of the round(s).
    • Packaging: Provide specifications/samples of the final packaging (carton, tray).
    • Throughput: What is the required packing speed (rounds per minute)?
    • QC Criteria: What specific defects need to be identified and rejected?
Material option A Hardened Tool Steel, Anodized Aluminum (for contact parts)
Material option B Frame & Structure: Heavy-Duty Welded Steel / Stainless Steel
Finish Industrial grade, anti-static coatings, specific military-grade finishes
Dimensions Custom made design and built by your requirements
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More Information

  • FAQ -
    • Q1: How does the system handle live primers and ensure safety?
    • A1: Safety is the primary design driver. We use non-ferrous, anti-static materials (like anodized aluminum or specific polymers) for all contact parts to prevent sparks. Handling is gentle, without high-impact movements. All systems include robust physical guarding with safety interlocks and can be built with explosion-proof (ATEX) motors and sensors for maximum safety.
    • Q2: How accurate is the count in each box?
    • A2: The count is 100% accurate. The system uses multiple checks—mechanical collation into a fixture with a set number of pockets, followed by a final vision system verification—to ensure the exact specified number of rounds is in every single box before it is closed.
    • Q3: Can one machine handle multiple calibers?
    • A3: Yes. The machine can be designed with quick-change tooling sets. Each set is custom-engineered for a specific caliber. A trained operator can perform a changeover between calibers, typically in under an hour, which provides production flexibility.
    • Q4: What types of defects can the integrated vision system detect?
    • A4: The vision system can be configured to detect a wide range of defects, including (but not limited to): case dents and scratches, incorrect headstamp, inverted or missing primers, and overall dimensional anomalies. Defective rounds are automatically rejected before the packing stage.
    • Q5: How do you ensure project confidentiality?
    • A5: We operate under strict confidentiality protocols and regularly work with clients in the defense sector. All project details are handled on a need-to-know basis, and we are fully prepared to sign and adhere to comprehensive Non-Disclosure Agreements (NDAs).