הזנת תחמושת | סידור כדורים אוטומטי | פתרונות לתעשייה ביטחונית

An ammunition feeding system is the critical pacemaker for any automated munitions production line. It is an engineered solution designed to safely take bulk, randomly oriented live rounds and gently align them into a continuous, single-file stream for downstream processes like inspection, linking, or packaging. Reliability and safety are the paramount design drivers.

The challenge in ammunition feeding is achieving high speed without compromising safety or product integrity. Our systems are engineered from the ground up for this specific task. We use custom-tooled vibratory bowl feeders, fabricated with non-sparking contact surfaces and precise geometry, to gently orient the rounds. The vibration is carefully tuned to minimize impact and prevent damage to primers or projectiles. A linear outfeed track then creates a stable buffer, ensuring a jam-free, on-demand supply to the next machine in your line. Every system is built with full electrical grounding and jam-detection sensors to guarantee safe and reliable operation.

Technology: Custom-tooled Vibratory Bowl Feeders, Linear Feeders, Escapement Mechanisms
Caliber Range: Custom engineered for specific calibers (e.g., 5.56mm, 9mm, 7.62mm, up to medium calibers)
Throughput: From 50 to 1,000+ rounds per minute, designed to match line speed
Orientation: Delivers rounds in a consistent orientation (e.g., projectile-first or base-first)
Safety: Non-sparking and anti-static materials, full grounding, jam-detection sensors, controlled dynamics

The Ammunition: Provide exact specifications and drawings of the round(s).
The Rate: What is the required, stable feed rate in rounds per minute?
The Orientation: In what final orientation must the round be presented?
The Interface: What is the downstream machine the feeder needs to connect to?

Material option A Contact Surfaces: Non-sparking alloys, anti-static polymers (e.g., Delrin SD)

Material option B Frame: Stainless Steel, Anodized Aluminum

Finish Industrial grade, smooth non-abrasive finishes, fully grounded

Dimensions Custom made design and built by your requirements

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SEO Meta Title Ammunition Feeding Systems | Safe & Reliable Round Orientation

SEO Description We engineer custom ammunition feeding systems for automated production lines. Our vibratory and linear feeders provide safe, high-speed, and jam-free orientation of live rounds for inspection and packing.

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FAQ -

Q1: How do you safely feed live ammunition in a vibratory bowl without creating a risk?
A1: Safety is engineered into the system at every level. 1) Materials: All contact surfaces are made from non-sparking materials (like specific polymers or specially coated stainless steel). 2) Dynamics: The bowl's vibration frequency and amplitude are carefully tuned to gently move and orient the rounds with a smooth sliding action, avoiding high-impact collisions. 3) Electrical: The entire system is meticulously grounded to prevent any possibility of static discharge.
Q2: Will the feeding process damage the bullet tip or the primer sealant?
A2: No. The internal tracks of the feeder are custom-tooled with a very smooth finish and precise geometry. The rounds are designed to slide gently on their robust brass case, and are never dropped or impacted in a way that could deform the projectile or scrape the primer sealant.
Q3: Can a single feeding system handle multiple calibers, like 5.56mm and 7.62mm?
A3: Yes, this is a frequent requirement. We design the system with quick-change tooling sets. This typically includes a replaceable tooled bowl top and adjustable linear tracks. This allows a trained operator to reconfigure the system for a different caliber, providing crucial production flexibility.
Q4: What is the most common cause of jamming and how do you prevent it?
A4: The most common cause is incorrect dimensional tolerances in the ammunition itself ("out-of-spec" rounds). Our feeders are built to exact specifications, but we also design the tooling with features that automatically reject malformed rounds. Furthermore, multiple optical sensors monitor the flow, and if a jam does occur, the system safely stops before pressure can build up.
Q5: How does the feeder synchronize with the machine it's supplying?
A5: The feeder acts as an "on-demand" system. The linear track leading to the downstream machine serves as a buffer. A non-contact sensor (usually an optical sensor) monitors the level of rounds in this buffer. When the buffer is full, the feeder automatically pauses. When the downstream machine consumes rounds and the level drops, the feeder automatically restarts, ensuring a smooth, continuous, and pressure-free supply.

Automated Ammunition Feeding & Orientation Systems

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