The ultimate defense for your brand and consumer safety. Our integrated conveyor metal detection system combines the world's most sensitive and reliable detector heads with a custom-engineered conveyor. This synergy ensures optimal performance, minimizes false rejects, and guarantees full compliance with the strictest quality and safety standards (HACCP, BRC). The complete solution for protecting food, pharmaceutical, cosmetic, and other products from accidental metal contamination.

Technical Specification

Common Applications:

  • Food: Inspection of packaged products before carton packing, scanning of bulk raw materials (powders, grains), inspection of meat and meat products, and protection of cutting and grinding equipment.

  • Pharma: Verification of tablet and capsule cleanliness, inspection of powders and liquids before packaging, and quality assurance in production lines of creams and ointments.

  • Cosmetics: Inspection of finished products such as creams, lipsticks, and toothpaste.

  • Defense & Chemicals: Quality control to prevent the presence of chips or metal fragments in packaged products.

How to Specify Your Needs:

  1. Product: What is the product (solid, liquid, powder)? What are its dimensions and weight? Is it wet, dry, frozen, or electrically conductive (“Product Effect”)?

  2. Required Sensitivity: What is the smallest metal particle size to be detected (ferrous, non-ferrous, stainless steel)?

  3. Line Speed: What is the required conveying speed (m/min) or throughput (units/hour)?

  4. Rejection Mechanism: How should contaminated products be rejected? (pneumatic pusher, belt stop, drop flap, air blast).

  5. Standards: Which quality and safety standards must the system comply with?

Material option A SS304
Material option B SS316
Finish Brushed\Polished
Dimensions Custom made design and built by your requirements
For a quote Add to list for quote

More Information

 

  1. Q: What's the difference between a metal detector and an X-Ray system? A: A metal detector identifies only metal contaminants. An X-Ray system can also detect other high-density contaminants like glass, stone, and bone, but it is more expensive and requires radiation safety measures. A metal detector is the standard and most cost-effective solution for protection against the most common contaminant—metal.
  2. Q: What causes "false rejects" and how do you prevent them? A: False rejects are primarily caused by machine vibration or "product effect" (when the product itself, like salty meat, has electrical conductivity). We solve this by building an exceptionally robust and stable conveyor frame and using modern, multi-frequency detectors that compensate for product effect.
  3. Q: What types of reject mechanisms are available? A: We match the mechanism to the product: a pneumatic pusher for boxes and stable items, an air blast for light products like snacks, and a retracting belt for delicate products or for smooth lane diversion.
  4. Q: How often does the system need to be calibrated? A: Quality procedures (HACCP) require routine testing at the start of each shift and sometimes during it, using certified calibration test pieces. The system itself is very stable and does not require frequent technical calibration.
  5. Q: Can the system provide reports for audits? A: Absolutely. The systems are equipped with communication ports and provide full documentation of every detection, rejection, and calibration test event, timestamped for complete traceability.